Activated Carbon Rotary Kiln

Activated Carbon Rotary Kiln

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Activated carbon rotary kiln is a commonly used equipment to produce activated carbon. It uses rotary method to decompose and carbonize raw materials at high temperature to obtain high quality activated carbon products.

Model: Φ2.2x38m--Φ4.3x64m

Capacity: 120tpd-800tpd

Material: Carbon

Activated carbon, also known as activated carbon black, is black powdered or lumpy, granular, honeycomb amorphous carbon, and also well-arranged crystalline carbon. It is commonly used as a hydrophobic adsorbent because it contains 80%-90% of elemental carbon.

Activated carbon rotary kiln is a stable and efficient equipment for producing activated carbon. It adopts cooling system, which can quickly cool down and directly pack the finished products, realizing continuous mechanized operation and reducing the input of personnel. In addition, this equipment can be applied to different raw materials, such as coconut shell, fruit shell, wood, biological coal, etc., which can meet the needs of different customers.

Working principle of activated carbon rotary kiln

The qualified activated carbon materials are stored in the silo, lifted by the hoist and transported to the top bin of the preheater. The top bin of the preheater is controlled by two level meters, and then the materials are evenly distributed to each chamber of the preheater through the lower feeding pipe.

The material is heated to about 900°C by the kiln flue gas at 1150°C in the preheater, and about 30% of it is decomposed and pushed into the activated carbon rotary kiln by the hydraulic pusher, and the material is decomposed into CaO and CO2 by sintering in the activated carbon rotary kiln.

Activated carbon rotary kiln Performance characteristics

1. Activated carbon rotary kiln has the characteristics of environmental protection, energy saving, mechanization and high degree of automation (PLC bus control), etc.

2. The activated carbon rotary kiln production line is characterized by strong adaptability to raw materials and fuels, easy maintenance and low energy consumption, etc. It is regarded as the ideal kiln type in this industry.

3. The kiln head and kiln tail sealing technology and device adopted by the equipment have the remarkable characteristics of stable operation and high output.

Activated Carbon Rotary KilnTechnical Parameter

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Product 
Specification
(m)
Kiln Dimensions Motor 
Power
(kw)
Total 
Weight
(t)
Note
Diameter
(m)
Length
(m)
Obliquity
(%)
Capacity
(t/d)
Rotation 
Speed
(r/min)
Φ2.5×40 2.5 40 3.5 180 0.44-2.44 55 149.61

-----

Φ2.5×50 2.5 50 3 200 0.62-1.86 55 187.37 -----
Φ2.5×54 2.5 54 3.5 280 0.48-1.45 55 196.29

outside

disassemble

kiln

Φ2.7×42 2.7 42 3.5 320 0.10-1.52 55 198.5 ------
Φ2.8×44 2.8 44 3.5 450 0.437-2.18 55 201.58

outside

disassemble

kiln

Φ3.0×45 3 45 3.5 500 0.5-2.47 75 210.94 ------
Φ3.0×48 3 48 3.5 700 0.6-3.48 100 237

outside

disassemble

klin

Φ3.0×60 3 60 3.5 800 0.3-2 100 310 ------
Φ3.2×50 3.5 50 4 1000 0.6-3 125 278

disassemble

klin

Φ3.3×52 3.3 52 3.5 1300 0.266-2.66 125 283

kiln with

preheater

precalcine

Φ3.5×54 3.5 54 3.5 1500 0.55-3.4 220 363

kiln with

prehrater

precalcine

Φ3.6×70 3.6 70 3.5 1800 0.25-1.25 125 419

generating

klin for

usimg ofterheat

Φ4.0×56 4 56 4 2300 0.41-4.07 315 456

klin with

prehrater

precalcine

Φ4.0×60 4 60 3.5 2500 0.396-3.96 315 510

klin with

prehrater

precalcine

Φ4.2×60 4.2 60 4 2750 0.41-4.07 375 633

klin with

prehrater

precalcine

Φ4.3×60 4.3 60 3.5 3200 0.396-3.96 375 583

klin with 

prehrater

precalcine

Φ4.5×66 4.5 66 3.5 4000 0.41-4.1 560 710.4

klin with

prehrater

precalcine

Φ4.7×74 4.7 74 4 4500 0.35-4 630 849

klin with

prehrater

precalcine

Φ4.8×74 4.8 74 4 5000 0.396-3.96 630 899

klin with

prehrater

precalcine

Φ5.0×74 5 74 4 6000 0.35-4 710 944

klin with

prehrater

precalcine

Φ5.6×87 5.6 87 4 8000 Max4.23 800 1265

klin with

prehrater

precalcine

Φ6.0×95 6 95 4 10000 Max5 950×2 1659

klin with

prehrater

precalcine

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